AI-Powered Barcode Scanning

Advanced data capture that reads what traditional scanners cannot

Solution Overview

Our AI-powered barcode scanning solution revolutionizes data capture in industrial environments. Unlike traditional scanners that fail with damaged, poorly printed, or distorted codes, our Vision Pod uses advanced computer vision algorithms to reliably read barcodes under challenging conditions.

99.8% Read Rate

Successfully read damaged and distorted barcodes

Real-time Processing

Sub-millisecond barcode detection and decoding

Multi-modal Capture

Read barcodes, OCR, and verify labels simultaneously

Industrial Grade

Reliable operation in harsh manufacturing environments

Use Cases

Logistics & Warehousing

Track packages and inventory with damaged or curved surface barcodes

  • Package sorting automation
  • Inventory management
  • Shipping verification

Automotive Manufacturing

Trace parts and components throughout the production line

  • Component tracking
  • Quality traceability
  • Assembly line verification

Pharmaceuticals

Ensure product integrity and regulatory compliance

  • Batch tracking
  • Expiry date verification
  • Anti-counterfeiting

Quality Inspection

Automated defect detection for zero-error manufacturing

Solution Overview

Transform your quality control process with AI-powered visual inspection. Our system automatically detects defects, measures dimensions, and ensures product quality standards with superhuman accuracy and consistency.

Surface Inspection

Detect scratches, dents, discoloration, and surface defects

99.5% Accuracy

Dimensional Verification

Measure part dimensions and verify tolerances

±0.1mm Precision

Assembly Verification

Ensure correct assembly and component presence

100% Coverage

ROI Calculator

Current Process

4 operators
₹500/hour
2.5%
100 parts/hour

With VisionEx

Labor Cost Reduction: 75%
Defect Rate: 0.1%
Throughput Increase: 300%
Annual Savings: ₹45,00,000

Vision-Guided Robotics

Intelligent robotic operations with real-time visual feedback

Solution Overview

Enable precise robotic operations with our vision-guided robotics solution. Our system provides real-time object detection, pose estimation, and path planning to transform static robots into intelligent, adaptive automation systems.

Pick & Place

Intelligent object recognition and precise positioning for automated picking operations

2000 picks/hour ±0.5mm accuracy

Assembly Automation

Visual guidance for complex assembly tasks with real-time quality verification

99.9% accuracy 50% faster

Palletizing

Optimized stacking patterns with real-time load balancing and stability analysis

Mixed SKUs Load optimization

Integration Workflow

1

Vision Analysis

AI processes camera feed to identify objects and calculate positions

2

Coordinate Transfer

Precise 3D coordinates sent to robot controller via industrial protocols

3

Path Planning

Robot calculates optimal path while avoiding obstacles and collisions

4

Task Execution

Robot performs operation with real-time visual feedback and verification

Predictive Maintenance

Monitor equipment health and predict failures before they occur

Solution Overview

Revolutionize your maintenance strategy with AI-powered predictive analytics. Our vision system continuously monitors equipment condition, identifies early signs of wear, and predicts failures before they cause costly downtime.

Anomaly Detection

Identify unusual patterns in equipment behavior

Wear Analysis

Track component degradation over time

Early Alerts

Receive notifications before critical failures

Schedule Optimization

Plan maintenance during optimal windows

Business Impact

85%
Downtime Reduction
Prevent unexpected equipment failures
40%
Cost Savings
Reduce emergency repair costs
30%
Longer Equipment Life
Optimize maintenance timing
24/7
Continuous Monitoring
Never miss early warning signs

Ready to Transform Your Operations?

Choose the solution that best fits your needs or let us design a custom implementation for your specific requirements.