End-to-End System Workflows

VisionEx orchestrates complex interactions between edge devices, AI processing systems, and industrial equipment. Our workflows demonstrate how data flows seamlessly from capture to action, enabling real-time decision making in industrial environments.

Quality Inspection Workflow

Automated defect detection and quality assurance in real-time production environments

Product on Conveyor Vision Pod Image Capture Edge Processing Initial AI Analysis AI ANALYSIS AI Server Deep Learning Model Decision Quality Gate PASS Continue Production REJECT Remove from Line Data Logging Analytics & Reporting ~1ms ~2ms ~5ms ~1ms
1

Product Detection

Product enters the inspection zone on the conveyor belt. Motion sensors detect the presence and trigger the Vision Pod.

Trigger Time: <1ms Detection Accuracy: 99.9%
2

High-Resolution Capture

Vision Pod captures multiple high-resolution images from different angles using synchronized LED illumination.

High-definition imaging High-speed capture
3

Edge Preprocessing

Onboard processing unit performs initial image enhancement, filtering, and basic feature extraction.

Edge AI processing Efficient compression
4

AI Analysis

AI Server runs deep learning models for defect detection, classification, and dimensional analysis.

AI Power: 320 TOPS Accuracy: 99.97%
5

Quality Decision

AI results are evaluated against quality thresholds to make pass/fail decisions in real-time.

Decision Time: <1ms False Positive: <0.1%

Barcode Scanning Workflow

High-speed automated barcode and QR code reading for inventory and logistics

Package Vision Pod Barcode Scanner OCR ENGINE Pattern Recognition Character Extraction OCR Processing Database Product Lookup Route Sorting Decision Conveyor Control Scan Rate: 60/min 99.8% Accuracy ~10ms lookup

Vision-Guided Robotics Workflow

Precise robotic pick-and-place operations guided by real-time vision feedback

Multiple Objects 3D Vision System 3D MAPPING X: 245.7mm Y: 128.3mm Z: 45.2mm Coordinate Engine OPTIMAL PATH Path Planning Robot Control Success Feedback ±0.1mm Accuracy Real-time Processing Collision Avoidance

Predictive Maintenance Workflow

AI-powered equipment monitoring and predictive failure detection

Industrial Equipment Thermal Vibration Acoustic Multi-Sensor Array AI ANALYSIS Pattern Recognition Anomaly Detection Signal Processing Predictive Model Alert Risk Assessment Schedule Maintenance Proactive Action 24/7 Monitoring 95% Accuracy 30-day Prediction Auto-scheduling

Performance Metrics

< 10ms
End-to-End Latency
From capture to action, our system delivers industry-leading response times
99.97%
Detection Accuracy
AI-powered vision achieves near-perfect accuracy in industrial conditions
1000+
Items per Hour
High-throughput processing for demanding production environments
99.999%
System Uptime
Enterprise-grade reliability with redundant failover systems

System Integration Points

VisionEx
MES
ERP
SCADA
WMS
PLC
Robots

Supported Communication Protocols

OPC-UA
MQTT
Ethernet/IP
Modbus
REST API
SQL/NoSQL